When you envision an iconic neon sign illuminating a cityscape or a trendy interior design feature creating an ambient glow, you may not realize the intricate journey that each LED neon light undergoes before it dazzles with brilliance. Elstar, a leading LED strip supplier, takes you on a fascinating journey through the creation of their LED neon lights, from the initial sketch to the final sparkle.
Selecting Colors and Features
The choice of colors and features is a crucial step in the design process. Elstar offers an extensive palette of colors, including single colors and multi-color combinations (RGB, RGBW, or RGBWW). Clients can also customize color temperatures, brightness levels, and even the color rendering index (CRI) to achieve the desired illumination.
Prototyping for Perfection
Before mass production begins, a prototype is created to test the design’s functionality and appearance. This step allows for fine-tuning and ensures that the LED neon light aligns with the client’s vision. Elstar’s commitment to perfection means that every detail is scrutinized during this phase.
LED Manufacturing and SMT Process
Elstar sources high-quality LEDs to ensure consistent and vibrant lighting. These LEDs are responsible for the light emitted by the neon flex. Each LED is rigorously tested to meet Elstar’s standards for brightness, color accuracy, and longevity. The SMT process involves applying solder to the PCB with high precision. Japanese SMT machines are used to guarantee that each LED functions optimally. This step is crucial in achieving consistent and reliable illumination across the entire length of the LED neon light.
Assembly
LED strips are typically manufactured in shorter sections, typically 50 cm each. These sections are meticulously joined together to create the desired length, either manually or using machinery. Elstar ensures that the joining process is flawless to maintain the evenness of the illumination.
Quality Control
Quality control is a top priority at Elstar. Experts conduct thorough quality checks at various stages of production, ensuring that the failure rate remains impressively low, at under 1‰. This commitment to quality guarantees that each LED neon light meets the highest standards.
Ensuring Durability
To achieve an IP65~68 waterproof rating, LED neon lights are encased in silicone, plastic, or a combination of both. While machines handle the encasement process, manual inspection is essential to guarantee a flawless surface, free from gaps or imperfections.
Convenient Installation
Bulk led strip lights come equipped with high-quality 3M adhesive tape, simplifying the installation process. Users can effortlessly mount the LED neon lights in their desired location, ensuring a hassle-free experience.
Conclusion
The journey of an Elstar LED neon light, from conceptualization to production, is a testament to the company’s commitment to excellence. Each step in the process is meticulously executed to create LED neon lights that not only meet but exceed the expectations of clients worldwide. As a trusted LED strip supplier, Elstar’s dedication to quality and innovation ensures that their LED neon lights continue to sparkle and illuminate spaces with creativity and luminescence.
